BAC 1-11 Aircraft Design Engineer

DHC BAC1-11 Rolls Royce Tay Re-Engine

Among the now-obsolete aircraft that I once had the privilege to work on is the BAC One-Eleven. It was produced produced in small numbers (244) by British Aircraft Corporation from 1963–1982 in the UK, and later until 1989 in Romania. This twin-engine jet resembles the McDonnell Douglas DC-9, a widely used airliner produced in greater numbers (976) from 1965–1982.

Dee Howard Company, founded in 1964 and known for its head-of-state aircraft modifications and thrust reversers, embarked on a project to re-engine the BAC 1-11 with Rolls Royce Tay engines. In collaboration with Schwartz Engineering Company and Avionics Engineering Services, the prototype aircraft also underwent interior modifications, an electrical system retrofit, and modernization of its instrument panel. The updated BAC 1-11 was to be sold for corporate/private use and additional airframes were to follow. But in April 1997, Alenia Aeronautica of Italy with its controlling ownership in Dee Howard withdrew backing of the project after significant work had progressed in the certification program.

Despite the smaller numbers, the BAC 1-11 was sought after as an available and affordable airframe. I worked on other BAC 1-11 units including an interior project with Pyka Design for Chrysler Corporation, also on the electrical systems of a BAC 1-11-400 for H&M Holdings Ltd. undergoing instrument panel and avionics rack retrofits and antenna installations. On a third BAC 1-11, operated by Lukenbill Enterprises for the transport of the Sacramento Kings NBA team, I worked with the design team at Gary Aerospace in Hondo, Texas on interior modifications and structural installations.

UPS DC-8 / B-727 Fleet Modifications

UPS DC-8 Fleet


In the now obsolete aircraft that I once worked on category are the DC-8 and B-727. The former airliners were in their waning years operated by UPS (United Parcel Service).

In 1980, UPS opened its first major hub in Louisville, Kentucky, and began acquiring recently retired commercial jet aircraft. These included Douglas DC-8, Boeing 727-100, and Boeing 747-100 units that were converted from passenger aircraft to freighters. Of 556 DC-8 aircraft manufactured from 1958 to 1972, around 200 were still in commercial service in 2002, mostly used as freighters and nearly half (97) were operated by UPS.

I worked with a team of electrical, systems and structural engineers on a multi-faceted project that included instrument panel re-design, and cabin / service bay modifications for the UPS fleet.

On a separate B-727 project, I worked on interior modifications performed on the Chicago Bulls’ NBA team aircraft at Hedrick-Beechcraft/Raytheon in San Antonio. This aircraft was operated by Express One, a Florida-based airline and charter operator.

By 2009, UPS had retired their DC-8 fleet due to aging, ever-increasing operating costs, and strict noise/emissions regulations. The UPS DC-8 final flight landed at Louisville International Airport on May 11, 2009. The first flight of a UPS DC-8 had occurred 21 years prior, on February 1, 1988.